3D CONCRETE PRINTING: A STUDY OF PRINTED STRUCTURES DURABILITY
Main Article Content
Abstract
The article presents the results of an experimental study of the influence of technological parameters of construction 3D concrete printing (3DCP) on the durability of printed elements of building structures during accelerated model aging in a climatic chamber. The aim of the work was to study the patterns of degradation of multilayer concrete samples printed on a construction 3D printer in various ways (with and without layer bonding, as well as with cold joint modeling) under cyclic climatic influences. For the experiments, an industrially produced composition of the material for additive construction production 3D4Art was used, applied by a workshop construction 3D printer of a portal design. The control group consisted of monolithic samples of similar geometry. The study included a comparative analysis of the degradation kinetics and mechanisms of destruction of samples during 100 cycles of combined exposure to freezing thawing with humidification. The results demonstrate that while maintaining the overall structural integrity of all samples, 3D printed elements exhibit an increased tendency to crack formation in the areas of interlayer contacts, which is especially pronounced in the case of technological defects (cold seam). The obtained data emphasizes the need for further research into the influence of technologically conditioned defects on changes in the mechanical properties of structural elements during aging. The results of the work are of practical importance for optimizing the technological modes of construction 3D printing to increase the durability of erected structures.
Downloads
Article Details

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
References
de Brito, J., Kurda, R. (2021) The past and future of sustainable concrete: A critical review and new strategies on cement-based materials, Journal of Cleaner Production, no. 281, doi: 10.1016/j.jclepro.2020.123558
Flatt, R.J., Wangler, T. (2022) On sustainability and digital fabrication with concrete, Cement and Concrete Research, vol. 158, 2022, doi: 10.1016/j.cemconres.2022.106837
Rollakanti, C.R., Prasad, C.V.S.R. (2022) Ap-plications, performance, challenges and current progress of 3D concrete printing technologies as the future of sustainable construction – A state of the art review, Materials Today: Proceedings, vol. 65, 995-1000, doi: 10.1016/j.matpr.2022.03.619
Su, J., Ng, W.L., An, J., Yeong, W.Y., Chua, C.K., Sing, S.L. (2024) Achieving sustainability by additive manufacturing: a state-of-the-art review and perspectives, Virtual and Physical Proto-typing, vol. 19 doi: 10.1080/17452759.2024.2438899
Capêto, A.P., Jesus, M., Uribe, B.E.B., Guimarães, A.S., Oliveira, A.L.S. (2024) Building a Greener Future: Advancing Concrete Production Sustainability and the Thermal Properties of 3D-Printed Mortars, Buildings, vol. 14, doi: 10.3390/buildings14051323
Mohan, M.K., Rahul, A.V., De Schutter, G., Van Tittelboom, K. (2022) Salt Scaling Resistance of 3D Printed Concrete, RILEM Bookseries, vol. 37, pp. 188-193 doi: 10.1007/978-3-031-06116-5_28
Habibi, A., Buswell, R., Osmani, M., Aziminezhad, M. (2024) Sustainability principles in 3D concrete printing: Analysing trends, classify-ing strategies, and future directions, Journal of Building Engineering, vol. 98, 2024, doi: 10.1016/j.jobe.2024.111354
Spurina, E., Sinka, M., Ziemelis, K., Bajare, D. (2023) The effects of 3D printing on frost re-sistance of concrete, Journal of Physics: Confer-ence Series, vol. 2423, doi: 10.1088/1742-6596/2423/1/012037
Sheng, W., Wang, Y. (2022) Fatigue behavior and abrasion resistance of prefabricated pavement textures assisted with 3D printing technology, Green and Intelligent Technologies for Sustainable and Smart Asphalt Pavements - Proceedings of the 5th International Symposium on Frontiers of Road and Airport Engineering, IFRAE 2021, pp. 266-271, doi: 10.1201/9781003251125-43
Rollakanti, C.R., Venkata Siva Rama Prasad, C., Joe, A. (2022) Digital Concrete for Sustainable Construction Industry: A State-of-the-Art Review, Lecture Notes in Civil Engineering, vol. 233, pp. 183-195, doi: 10.1007/978-981-19-0189-8_16
Kallayil, A., Patadiya, J., Kandasubramanian, B., Adamtsevich, A., Kchaou, M., Aldawood, F.K. (2025) Adaptive Smart Materials in Architecture: Enhancing Durability and Sustainability in Modern Construction , ACS Omega, doi: 10.1021/acsomega.4c04943
Mohamed, O., Mishra, A., Isam, F. (2025) An overview of 3D printed concrete for building struc-tures: Material properties, sustainability, future opportunities, and challenges, Structures, vol. 78, doi: 10.1016/j.istruc.2025.109284
Loporcaro, G., Scott, A., Palermo, A. (2024) Sustainable Resilience for 3D concrete printed homes in New Zealand: a three-year research gov-ernment funding overview, fib Symposium, pp. 757-768, 2024
Jain, A., Varma, R.K., Prahsant, G.K., Gupta, R., Betteka, A., (2024) Innovative Sustainable Construction For Mars Colonization Through In-Situ Resource Utilization (ISRU), Proceedings of the International Astronautical Congress, IAC, vol. 2, pp. 703-709, doi: 10.52202/078364-0081
Patil, M.G.M., Nayaka, R., Scholar, F.S.R. (2024) Digital Transformation for Sustainable and Resilient Infrastructure: Current Progress and Fu-ture Potentia, 2024 IEEE Conference on Engineer-ing Informatics, ICEI 2024, doi: 10.1109/ICEI64305.2024.10912434
Ma, G., Salman, N.M., Wang, L., Wang, F. (2020) A novel additive mortar leveraging internal curing for enhancing interlayer bonding of cementitious composite for 3D printing, Construction and Building Materials, vol. 244, doi: 10.1016/j.conbuildmat.2020.118305
Moelich, G.M., Kruger, P.J., Combrinck, R. (2021) The effect of restrained early age shrinkage on the interlayer bond and durability of 3D printed concrete, Journal of Building Engineering, vol. 43 doi: 10.1016/j.jobe.2021.102857
Yao, H., Xie, Z., Li, Z., Huang, C., Yuan, Q., Zheng, X. (2022) The relationship between the rheological behavior and interlayer bonding prop-erties of 3D printing cementitious materials with the addition of attapulgite, Construction and Building Materials, vol. 316, doi: 10.1016/j.conbuildmat.2021.125809
Babafemi, A.J., Kolawole, J.T., Miah, M.J., Paul, S.C., Panda, B. (2021) A concise review on interlayer bond strength in 3D concrete printing, Sustainability (Switzerland), vol. 13, doi: 10.3390/su13137137
Şahin, H.G., Mardani, A. (2023) Mechanical properties, durability performance and interlayer adhesion of 3DPC mixtures: A state-of-the-art re-view, Structural Concrete, vol. 24, pp. 5481-5505 , doi: 10.1002/suco.202200473
Skibicki, S., Szewczyk, P., Majewska, J., Sibera, D., Ekiert, E., Chung, S.-Y., Sikora, P. (2024) The effect of interlayer adhesion on stress distribution in 3D printed beam elements, Journal of Building Engineering, vol. 87, doi: 10.1016/j.jobe.2024.109093
Tian, Z., Wang, L., Zhang, X., Zhou, X., Hu, Y. (2020) Formation Mechanism and Improvement Solutions for Weak Interlayer Surfaces of 3D Printing Concrete, Bulletin of the Chinese Ceramic Society, vol. 39, pp. 2052-2058
Rui, A., Wang, L., Ma, G. (2023) Effect of Inter-layer Water Film on Interfacial Characteristics of 3D Printed Concrete, Bulletin of the Chinese Ce-ramic Society, vol. 42, pp. 2281-2289
Salman, N.M., Ma, G., Ijaz, N., Wang, L. (2021) Weak inter-layer bonding in extrusion 3D concrete printing: A comparative analysis of mitigation techniques, IOP Conference Series: Materials Sci-ence and Engineering, vol. 1028, doi: 10.1088/1757-899X/1028/1/012003
Lin, Y., Yan, J., Sun, M., Han, X., Tang, B. (2024) Interlayer cohesion in 3D printed concrete: The role of width-to-height ratio in modulating transport properties and pore structure, Journal of Building Engineering, vol. 98, doi: 10.1016/j.jobe.2024.111009
Surehali, S., Tripathi, A., Nimbalkar, A.S., Neithalath, N. (2023) Anisotropic chloride transport in 3D printed concrete and its depend-ence on layer height and interface types , Additive Manufacturing, vol. 62, doi: 10.1016/j.addma.2023.103405
Rui, A., Wang, L., Lin, W., Ma, G. (2023) Ex-perimental study on damage anisotropy of 3D-printed concrete exposed to sulfate attack, Con-struction and Building Materials, vol. 407, doi: 10.1016/j.conbuildmat.2023.133590
Li, Y.-F., Yao, L., Wang, L., Ma, G.-W. (2021) Study on Mechanical Anisotropy and Meso Dam-age Mechanism of 3D Printing Concrete, Gonglu Jiaotong Keji, Journal of Highway and Transpor-tation Research and Development, vol. 38, pp. 81-89, doi: 10.3969/j.issn.1002-0268.2021.05.010
Li, C., Ren, Q., Zhang, Y., Yang, Z., Jiang, Z. (2024) Anisotropy of Hardened Properties of 3D Printing Concrete and Its Dependence on Resting Time, Jianzhu Cailiao Xuebao, Journal of Building Materials, vol. 27, pp. 675-684, doi: 10.3969/j.issn.1007-9629.2024.08.002
Zhong, H., Zhang, M. (2023) Engineered geopolymer composites: A state-of-the-art review, Cement and Concrete Composites, vol. 135, doi: 10.1016/j.cemconcomp.2022.104850
Qin, L., Yan, J., Zhou, M., Liu, H., Wang, A., Zhang, W., Duan, P., Zhang, Z. (2023) Mechan-ical properties and durability of fiber reinforced geopolymer composites: A review on recent pro-gress// Engineering Reports, vol. 5, doi: 10.1002/eng2.12708
Li, Z., Li, J., Lu, W., Zhang, Y. (2025) Research Progress and Application Prospects of Plant Fibers in Geopolymer Concrete: A Review//Materials, vol. 18, doi: 10.3390/ma18102342