THE BENDING CAPACITY OF THREE-LAYER PRECAST REINFORCED CONCRETE STRUCTURES ACCOUNTING FOR THE CONTINUOUS VARIATION IN COMPRESSIVE STRENGTH OF THE CONTACT LAYERS

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Tho Vu Dinh
Hien Pham Thi
Elena Korol
Lan Le Ngoc
Anh Pham Tuan

Abstract

This paper presents the flexural strength of precast three-layer reinforced concrete structures made from different types of concrete. The three-layer reinforced concrete structure consists of an outer layer of ordinary concrete with strength grades from B12.5 to B30 and an inner layer of lightweight polystyrene concrete. Experiments involving the fabrication of 150x150x150 mm concrete samples using two different materials – B25 normal concrete and B0.75 polystyrene concrete showed that when two layers are poured consecutively with a rest time of less than 2 hours, a contact layer forms between the two materials. This contact layer has a structure with decreasing density from the outer layer using normal concrete to the inner layer using lightweight concrete with low compressive strength. This paper proposes a method for calculating the flexural strength of precast three-layer reinforced concrete structures accounting for the continuous variation in the compressive strength of the contact layer. Calculation results for the load-bearing capacity of three-layer reinforced concrete beam specimens using traditional methods, proposed methods, and experiments have shown that considering the contact layer in the bending behavior of three-layer reinforced concrete beams yields results closer to experimental values than traditional methods. Increasing the thickness and characteristics of the contact layer increases the structure's load-bearing capacity by up to 1%. When the compressive strength of the outer concrete layer is increased from B15 to B25, the load-bearing capacity of the structural plate can increase by up to 59%. When the compressive strength of the inner concrete layer is increased from B5 to B15 while keeping the outer layer's concrete type unchanged, the load-bearing capacity of the three-layer structure can increase by up to 40.1%. The proposed method for calculating three-layer reinforced concrete structures with different materials, accounting for the material properties of the contact layer, accurately captures the phenomena observed during the practical fabrication of such structures.

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Vu Dinh, T., Pham Thi, H., Korol, E., Le Ngoc, L., & Pham Tuan, A. (2026). THE BENDING CAPACITY OF THREE-LAYER PRECAST REINFORCED CONCRETE STRUCTURES ACCOUNTING FOR THE CONTINUOUS VARIATION IN COMPRESSIVE STRENGTH OF THE CONTACT LAYERS. International Journal for Computational Civil and Structural Engineering, 22(2), 189-205. https://doi.org/10.22337/2587-9618-2026-22-2-189-205

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